Fix it before it breaks.

Hungpang keeps every machine's history on a QR tag, lets operators report breakdowns in seconds, reads sensor and history patterns with AI to flag likely failures, runs preventive maintenance with checklists and safety steps, manages spares and shows downtime, MTBF and OEE for every line.

Try free for 30 days Stop a breakdown before it happens

The breakdown that didn't happenPlant: Vishal Khand Packaging · Lucknow · 46 machines · 3 shifts · maintenance team of 9

Vibration2.1 mm/s

Bearing temp58 °C

HMI · P-2 Printing lineRUNNING

All 46 machines running · Shift B

P-2 Printing line · main motor bearing

Vibration2.1 mm/s

Bearing temp58 °C

Run hours1,790 h

Sensors and operator checklist in normal range.

Run

Warn

Fault

Manufacturing plantsPresses, CNCs, conveyors, utilities

Food and pharmaGMP and FSSC audit trails

Plastics and packagingExtruders, printers, laminators

Textile millsLooms, ring frames, humidification

Auto componentsIATF-ready PM and OEE

Hospitals and mallsHVAC, DG sets, lifts, pumps

The panel, lamp by lamp

Seven modules. One maintenance desk.

Each module works on its own and gets better with the others. A breakdown report becomes a work order, uses a spare, updates a report and teaches the predictor.

MR-01Machine Register

One QR tag. The whole life of the machine.

Build a living register of every machine on your floor, down to the motor, gearbox and bearing. Print a QR tag, stick it on the guard, and anyone with a phone can see its manuals, warranty, PM plan and full breakdown history in two taps.

Machine tree. Plant, line, machine, assembly, component. Breakdowns and costs roll up the tree so you see which part of which line hurts most.
Printable QR tags. Generate weather-proof tag sheets in one click. A scan opens the machine card, the breakdown form or the PM checklist, depending on who is scanning.
Manuals and drawings. Attach OEM manuals, electrical drawings, lubrication charts and wiring photos. They open on the shop floor, even offline.

Explore Machine Register

Plant / Line P / P-2 Printing lineLive

Machine Register

Machines46

Components318

Warranty < 60 d3

TagAssetLocationStatus

P-2Rotogravure printer, 8 colourLine PRunning

P-2.M1Main drive motor 37 kWP-2Watch

L-1Solventless laminatorLine LRunning

S-4Slitter rewinder 1300 mmLine SStopped

C-1Air compressor 75 HPUtilityRunning

QR tags printed: 46 / 46

BD-02Breakdown Desk

Report a breakdown in the time it takes to say what broke.

When a machine stops, the operator scans its QR tag, takes a photo and records a voice note in Hindi, English or their own language. Hungpang alerts the technician on duty for that line and starts the downtime clock. No phone tree, no register book, no guessing.

Scan to report. The QR tag already knows the machine, line and shift. The operator only says what happened.
Voice notes in any language. Operators speak naturally. Notes are transcribed and kept with the audio for the technician.
Photos and video. A photo of the leak, the smoke or the error code on the HMI is worth ten phone calls.

Explore Breakdown Desk

Live / Shift BLive

Breakdown Desk

Open2

Avg response7 min

Closed today5

TimeMachineReportedStatus

14:52S-4 SlitterKnife holder jammedOpen

14:31L-1 LaminatorNip roll pressure lowIn progress

12:08P-2 PrinterDoctor blade chatterClosed

10:40C-1 CompressorHigh discharge tempClosed

Downtime clock running on 2 machines

AI-03AI Breakdown Predictor

Hear the bearing whine before anyone else does.

The predictor studies vibration, temperature and run-hour data alongside your own breakdown history. When a machine starts to drift towards a pattern that ended in failure before, it warns the maintenance head with the evidence, a suggested action and a window to do it in.

Trend watch. Tracks vibration velocity, bearing temperature, current draw and run hours, and notices slow drifts a person would miss across 3 shifts.
Learns from your history. Matches today's readings against the lead-up to your own past breakdowns, not a generic textbook curve.
Works without sensors. With only checklists and breakdown history, it still flags machines with rising failure frequency and overdue wear parts.

Explore AI Breakdown Predictor

Warnings / P-2 Printing lineLive

AI Breakdown Predictor

P-2 main motor bearing - likely failure in 9 to 16 days

Vibration up 38% over 10 days, temperature up 6 °C. Similar pattern preceded last year's 14 h breakdown. Suggest: replace bearing in Sunday planned stop. Spare in stock: 1.

Vibration trend+38%

Bearing temp+6 °C

History match0.88

Run hours since PM1,840 h

Warning only - no machine control

PM-04Preventive Plans

The right PM, on the right machine, at the right hour.

Set preventive maintenance by calendar, run hours, cycles or meter reading, whichever comes first. Hungpang creates the job, attaches the checklist and safety steps, and fits it into planned stops so production is not surprised.

Any trigger. Calendar, run hours, cycles, metres or a meter threshold. Combine them with "whichever comes first".
Checklists that are filled. Pass, fail, reading and photo steps. A failed check raises a corrective job automatically.
Planned stop fit. Group PM jobs into weekly shutdowns and line changeovers, with a load view per technician.

Explore Preventive Plans

This month / All linesLive

Preventive Plans

PM tasks212

Done on time204

Overdue3

DueMachineTaskTrigger

SunP-2Main motor bearing changeAI warning

MonC-1Oil and separator change4,000 h

TueL-1Nip roll alignment checkWeekly

WedS-4Knife sharpening1.2 M m

PM compliance 96.2%

WO-05Work Orders

Every job, with its safety steps, from issue to sign-off.

Breakdowns, PM tasks and AI warnings all become work orders with a technician, priority, parts, lockout-tagout steps and a closing checklist. Time and parts are logged as the job happens, so the cost of every repair is known.

Lockout-tagout built in. Each machine carries its own isolation points and LOTO steps. They attach to every job automatically.
No close without safety. A job cannot be closed until the safety checklist and lock removal are signed off.
Assign by skill and shift. Electrical, mechanical, utility. Assign to the right trade on the right shift, or let Hungpang suggest.

Explore Work Orders

WO-2611-0418Live

Work Orders

PriorityPlanned

AssignedVinod + 1

Time2 h 40 m

StepActionByDone

1Isolate main panel MCC-P2VinodYes

2Apply lock and tag LOTO-117VinodYes

3Try start - zero energy verifiedRameshYes

4Replace bearing 6312-2Z/C3RameshYes

5Remove locks, trial run 15 minVinodYes

Safety checklist complete - job can be closed

SS-06Spares Store

The right spare on the shelf, before the line needs it.

Know what you have, where it is and which machine it fits. Set minimum stock for critical spares, issue parts against work orders and get reorder alerts before a ₹400 bearing stops a ₹4 crore line.

Bin locations. Rack, shelf and bin for every part, with photos, so a new storekeeper finds it on night shift.
Where-used. Each part is linked to the machines and components it fits. See every spare a machine needs.
Minimum and reorder. Minimum stock and reorder quantity per part, with alerts when issues take it below the line.

Explore Spares Store

Store / Critical sparesLive

Spares Store

Part lines1,284

Below minimum6

On order11

PartFitsStockMin

Bearing 6312-2Z/C3P-2.M102

Doctor blade 0.15 mmP-21410

Air filter elementC-112

Slitter knife 150 mmS-42212

Reorder raised: 6312-2Z/C3 x 2

UR-07Uptime Reports

Know exactly where the hours went.

Downtime, MTBF, MTTR, OEE and maintenance cost by machine, line and plant, built from the jobs your team already logs. No month-end Excel. The morning meeting opens on yesterday's real numbers.

Downtime by cause. Mechanical, electrical, utility, material, operator. Pareto of the causes eating your hours.
MTBF and MTTR. Mean time between failures and to repair, per machine, trended month on month.
OEE. Availability from breakdown data, with performance and quality from production entries or PLC counts.

Explore Uptime Reports

Month / Vishal Khand PackagingLive

Uptime Reports

Unplanned downtime9 h

OEE79%

MTTR42 min

P-2 Printing2.1 h

L-1 Laminator3.4 h

S-4 Slitter2.6 h

Utilities0.9 h

Previous month: 31 h downtime, OEE 71%

From scan to sign-off

One breakdown, start to finish.

Every step is recorded as it happens, so the downtime figure in the morning meeting is the real one.

01ScanOperator scans the machine tag
02ReportPhoto and voice note
03AlertOn-duty technician notified
04Work orderLOTO steps attached
05PartsSpares issued to the job
06CloseSafety checklist signed
07MeasureMTTR and OEE update

Starts with what you have

No sensors? Start anyway.

Hungpang is useful on day one with paper-era data, and sharper every month after.

Day 1

From paper and Excel

Import your asset list and PM calendar. Print QR tags. Operators start reporting breakdowns the same shift.

Excel import with column mapping
QR tags for every machine
Breakdown reporting by scan

Week 2

Checklists and history

PM checklists and closed breakdowns build a history. The predictor flags machines with rising failure frequency and overdue wear parts.

No sensors needed
Repeat-failure detection
PM compliance score

When ready

Sensors on critical machines

Connect vibration and temperature sensors or PLC tags on the machines that hurt most. Warnings come earlier and with sharper evidence.

OPC UA, Modbus TCP, MQTT
Any standard sensor brand
Read only, never writes to a PLC

Safety and responsible AI

Warns people. Never touches the machine.

Maintenance is where people get hurt. Hungpang is built so the safe way is the only way to close a job.

AI only warns

It never controls, starts or stops a machine. It has no write access to any PLC.

Lockout-tagout on every job

Each work order carries the plant's isolation points and LOTO steps for that machine.

No close without safety

Jobs cannot be closed until the safety checklist is complete and locks are removed.

Your data stays yours

Plant data is encrypted in transit and at rest and is never sold or shared.

Made for the shop floor

Built for oily hands and night shifts.

Works offline

Reports, checklists and jobs run without network and sync when back in range.

Speaks the floor's language

Hindi, English and regional languages in the app and in voice notes.

Any phone, any kiosk

Android, iPhone, tablets and shared line kiosks. Nothing to install on the machine.

Shop floor TV mode

Live breakdowns, PM due and downtime on the maintenance room screen.

ERP and sensor ready

Spares and purchase sync with your ERP, sensors by standard protocols.

Setup in a day

Import, tag and train in one visit. Operators need no classroom training.

Questions

What maintenance heads ask first.

Anything else, ask us directly and a maintenance specialist will reply.

Do we need sensors?

No. Hungpang works with checklists and breakdown history from day one, and gets smarter when you add vibration and temperature sensors to critical machines.

Does AI shut machines down?

Never. The AI Breakdown Predictor only warns the maintenance head with its evidence. It has no control over any machine or PLC.

Can operators use it without training?

Yes. Scan the QR tag, snap a photo, speak what happened. That is the whole breakdown report.

Does it work offline on the shop floor?

Yes. Breakdown reports, checklists and work orders work offline and sync as soon as the phone finds a network.

How long does setup take?

Most plants are live in a day: import the asset list, print QR tags, set up the first PM plans and show operators how to report. Full PM migration usually takes 1 to 2 weeks.

Can we use it across more than one plant?

Yes. Heavy Duty adds multi-plant groups with shared libraries and Uptime Reports that compare plants on the same definitions.

All lamps green

Turn the key. Run the line.

Try Hungpang free for 30 days on up to 50 machines. Tag your first machine today and your operators can report a breakdown before the shift ends.

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